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Submerged Arc Furnace Transformers

| SUBMERGED ARC FURNACE TRANSFORMERS

Submerged Arc Furnace Transformers

Range: Up to 30 MVA & 33KV Class

At kVA Process Transformers Pvt. Ltd., we specialize in the design and manufacturing of Submerged Arc Furnace Transformers (SAFTs) engineered for high efficiency, durability, and reliable performance in heavy industrial applications.

Technical Specifications

  • Capacity Range: Up to 30 MVA
  • Voltage Class: Up to 33 kV
  • Three-Phase Units: Up to 15 MVA
  • Single-Phase Units: Above 15 MVA
  • Tap Windings: Available in integrated or autotransformer-based configurations
  • Technology: All units equipped with On-Load Tap Changers (OLTC) for efficient voltage regulation and optimized performance
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Design & Configurations

Our Submerged Arc Furnace Transformers are available in three-phase systems and in banks of three single-phase transformers for higher capacities.

Three-Phase Units

We offer three robust configurations:

  1. Integrated Tap Windings – Tap windings in series with the main HT windings within a single core frame and tank, equipped with an On-Load Tap Changer (OLTC).
  2. Autotransformer in Common Tank – Tap windings separated through an autotransformer in addition to the main transformer, both housed within a common tank.
  3. Autotransformer in Separate Tank – Tap windings connected through an autotransformer with OLTC in a separate tank, while the main transformer is placed in a different tank.

Single-Phase Units

Our single-phase transformer banks are designed for high-capacity applications exceeding 15 MVA, available in three distinct configurations for maximum operational flexibility.

Benefits & Advantages

  • High durability, reliability, and operational efficiency
  • Multiple configurations for diverse industrial requirements
  • Integrated OLTC technology ensures smooth, accurate, and efficient operations
  • Single-phase transformer banks allow higher capacities with design flexibility

Industry Applications

  • Ferroalloy manufacturing units
  • Steel and slab refining industries
  • Metallurgical applications requiring high power and continuous performance

Quality & Compliance

  • Standards & Certifications: IS/2026, IS/5553, IS/12977
  • Quality Assurance: Rigid design, precision engineering, strict testing, and total quality control to ensure long service life and superior performance

Support & Services

We provide maintenance and repair services exclusively for transformers manufactured by us, ensuring maximum reliability and uninterrupted operations for our clients.

FAQ

Which transformer is used in an arc furnace?

An Arc Furnace Transformer, typically an oil-immersed step-down transformer, is used in an electric arc furnace. It converts high-voltage input to low-voltage, high-current output necessary for the arc generation, enabling efficient melting of metals in steel plants and foundries.

What is the purpose of a furnace transformer?

A furnace transformer is designed to supply the high-current, low-voltage power required for melting and heating metals in industrial furnaces. It ensures stable electrical output, controls thermal load variations, and withstands frequent short-circuit conditions during the furnace’s operational cycles.

Which transformer is used in arc welding?

An arc welding transformer is a step-down transformer that reduces high-voltage input to a low, safe voltage with high current. It is used in manual and automatic arc welding applications to generate the arc necessary for joining metals through intense localized heating.

FAQ

Which transformer is used in an arc furnace?

An Arc Furnace Transformer, typically an oil-immersed step-down transformer, is used in an electric arc furnace. It converts high-voltage input to low-voltage, high-current output necessary for the arc generation, enabling efficient melting of metals in steel plants and foundries.

What is the purpose of a furnace transformer?

A furnace transformer is designed to supply the high-current, low-voltage power required for melting and heating metals in industrial furnaces. It ensures stable electrical output, controls thermal load variations, and withstands frequent short-circuit conditions during the furnace’s operational cycles.

Which transformer is used in arc welding?

An arc welding transformer is a step-down transformer that reduces high-voltage input to a low, safe voltage with high current. It is used in manual and automatic arc welding applications to generate the arc necessary for joining metals through intense localized heating.

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kVA Process Transformers Pvt. Ltd. is a leading transformers manufacturing company in India. We are a proud established manufacturer of [Submerged Arc Furnace, Electric Arc Furnace, Ladle Refining Furnace, Induction Melting Furnace, and Power & Distribution] TRANSFORMERS of various types, grades and capacities.

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