Electric Arc Furnace Transformers

Electric Arc Furnace Transformers

At kVA Process Transformers Pvt. Ltd., we design and manufacture Electric Arc Furnace (EAF) Transformers for a wide range of furnace applications. These transformers are a critical component in the steelmaking process, providing reliable power for smelting scrap iron and refining steel. Beyond steel, they are also used in glass, ceramics, ferroalloys, abrasive materials, semiconductors, and advanced metallurgical processes. Our EAF Transformers are available in both AC and DC furnace configurations, with power ratings ranging from 500 kVA to 24 MVA, and are engineered for robust performance under extreme electrical, thermal, and mechanical stresses.

Key Features
  • Robust Construction: Built to handle heavy-duty furnace operations, ensuring mechanical strength, thermal stability, and long service life under continuous high-load conditions.
  • Versatile Configurations: Available with On-Load Tap Changer (in-tank or external) or Motorised Off-Circuit Tap Changer for flexible voltage regulation.
  • Efficient Secondary & Primary Design:
    • Secondary: Open Delta configuration.
    • Primary: Y/D (Star/Delta) configuration, customizable as per voltage requirements.
  • Series Reactor Options: Available with inbuilt (same tank) or external (separate unit) series reactors for precise arc control.
  • Cooling Options: ONAN (Oil Natural Air Natural) or OFWF (Oil Forced Water Forced), depending on size and operational requirements.
Technical Specifications
  • Power Ratings: 500 kVA to 24 MVA
  • Tap Changer: OLTC (in-tank or external) / Motorised Off-Circuit Tap Changer
  • Connections: Secondary Open Delta, Primary Y/D (Star/Delta)
  • Series Reactor: Iron-cored, available as inbuilt or external, with parallel tapping connection
  • Cooling: ONAN or OFWF
Benefits
  • Efficient Arc Stabilization: Maintains low electrode current, increases arc length, and ensures improved furnace efficiency.
  • Customizable Solutions: In-house designed series reactors, available in multiple configurations, tailored to specific furnace requirements.
  • High Reliability: Designed to withstand frequent short circuits, high mechanical stress, and extreme thermal conditions common in EAF operations.
Applications
  • Steel Industry: Smelting scrap iron and refining steel in AC and DC arc furnaces.
  • Other Industries: Glass manufacturing, ceramics, ferroalloy production, abrasive materials, semiconductor base materials, nanopowders, and advanced metallurgy.
Quality & Compliance
  • Certifications: IS/2026, IS/5553, IS/12977
  • Quality Assurance: Every transformer undergoes stringent quality checks, advanced testing, and inspection at every stage of production to guarantee safe and reliable performance.
Support & Services

We provide maintenance and repair services exclusively for transformers manufactured by us, ensuring maximum reliability and uninterrupted operations for our clients.

Contact Details

Head Office

246/1K, Benaras Road,
J. D. Casting Compound,
Kona Check Post,
Howrah - 711114, West Bengal, India
+91 98318 23173 / +91 98302 52113
info@kvatransformer.com

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